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AIMPLAS Investigates How to Use Recycled Plastics Previously Discarded for Food Contact Applications

This initiative focuses on researching new cleaning and decontamination methods for recycled plastics, specifically polyolefins.

The DECONWASTE project, funded by IVACE+i and the ERDF, aims to address the challenge of meeting the food safety requirements set by European regulations and ensuring consumer protection.

Image Credit: AIMPLAS

At a time when the circular economy and sustainability are setting the roadmap for the plastics sector, AIMPLAS, the Plastics Technology Centre, is leading an innovative research project, DECONWASTE, focused on improving the recycling of plastic packaging and enabling its safe reuse in food contact applications.

The project aims to research and develop new methods for cleaning and decontaminating recycled plastics, specifically polyolefins—a type of material widely used in packaging. To achieve this, DECONWASTE will explore advanced decontamination techniques capable of transforming post-consumer waste into safe recycled materials, following the guidelines of the European Food Safety Authority (EFSA).

Unlike other materials such as PET, recycling polyolefins presents significant technical challenges. “Their wide range of uses, the presence of multiple additives, and their chemical behavior make decontamination processes more complex and require specialized technologies,” explained Adrián Morales, lead researcher in Mechanical Recycling at AIMPLAS. Additionally, the inability to easily distinguish between food and non-food packaging during recycling, or to trace the food-related origin of recycled packaging, complicates subsequent processing stages.

“For this reason, it is essential to research and develop new effective decontamination methods that address these challenges and ensure the safety of recycled materials for food contact use,” Morales emphasized. He added that the initiative aims “not only to comply with European regulations and directives but also to ensure consumer protection and trust in packaged food products.

In this regard, DECONWASTE will work on developing effective methods to overcome these obstacles and ensure that recycled materials meet safety standards for reuse in food applications. This advancement represents an opportunity for companies—especially SMEs—to incorporate recycled materials into their production processes with guaranteed safety and traceability.

A Strategic Alliance with Key Companies

The project involves collaboration with ACTECO, SPBERNER, and PICDA—companies committed to innovation and sustainability that are actively participating in validating the developed technologies. Additionally, DECONWASTE aligns with the Sustainable Development Goals (SDGs), specifically goals 8, 9, and 12.

The project is funded by the Valencian Institute for Competitiveness and Innovation (IVACE+i) through the 2024 call for Strategic Cooperation Projects, and by the European Regional Development Fund (ERDF).

AIMPLAS highlighted that “this research will allow companies to overcome one of the main bottlenecks in polyolefin recycling, enabling the use of materials previously discarded in the manufacture of new packaging or other products intended for direct food contact.”

With this project, AIMPLAS once again positions itself as a leader in applying science and technology to major sustainability challenges in the plastics industry, promoting a more circular, safe, and environmentally aligned economy in line with European policies.

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