Topsoe offers refineries full feedstock flexibility with its HydroFlex® technology, which has been under development and refinement since 2004 and in real-life operation since 2010.
The Reliable Way to Add Full Feedstock Flexibility to a Refinery
The global refining industry is undergoing a significant transformation, largely driven by new legislative frameworks aimed at reducing emissions. An effective strategy for meeting these evolving demands is to update existing refineries with the ability to process renewable feedstocks.
Industry-proven HydroFlex® technology delivers comprehensive feedstock flexibility, accommodating a vast array of renewable sources, from tallow to tall oil.
HydroFlex® enables users to efficiently convert almost any sustainable feedstock into high-quality, ultra-low sulfur, drop-in gasoline, jet fuel, or diesel. Irrespective of the specific type or inherent quality of the feedstock used, HydroFlex® ensures the production of premium-grade, clean fuel.
A key advantage of this technology is that the integration of renewable feedstocks operates in conjunction with the existing fossil feedstock being processed, instead of replacing it.
This effectively enhances the refinery's operational diversity, expands its capacity, and unlocks substantial opportunities for growth, strengthening both the facility and the business as a whole.
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HydroFlex® Fuel Outperforms the Rest
Renewable feedstocks offer significant advantages over first-generation FAME (fatty acid methyl esters) or traditional non-renewable alternatives. A comprehensive comparison of key fuel attributes, encompassing conventional, FAME, and HydroFlex™ technologies, is provided in the accompanying table.
Source: Topsoe A/S
| |
Conventional diesel |
1st generation diesel FAME |
Renewable diesel |
| Cetane |
40-55 |
50-60 |
70-80 |
| Cold flow properties |
++ |
+ |
+++ |
| Blend in |
- |
max. 7 % |
0-100 % |
| Market value |
++ |
+ |
++++ |
HydroFlex® technology has undergone continuous development and refinement since 2004, specifically anticipating evolving market demands. This proactive approach has led to the widespread global deployment of HydroFlex® units, frequently operating in conjunction with conventional processing facilities.
Recognizing the unique operational profiles of each refinery and feedstock supply chain, Topsoe engineered HydroFlex® as an inherently flexible system. Every HydroFlex® unit is designed for bespoke customization, aligning precisely with the specific requirements and technical specifications of the refinery, geographical location, and business objectives.
Whether for new grassroots installations or revamps for co-processing or standalone operations, HydroFlex® makes it possible to hydro-treat virtually any renewable oil. This capability improves refineries' feedstock flexibility and enables them to expand their product offering.
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